Firewall crack repair

Ask Questions and Offer Advice Related to the Cessna 120 & 140 Type
Forum rules
You must be a member of the Cessna 120-140 Association in order to post new topics, reply to existing topics, or search for information on this forum. Use the "Join" link in the red menu bar.
Post Reply
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Firewall crack repair

Post by 8475 »

I noted that my firewall was cracking at the starter cable pass-through.
Attachments
N76415 firewall cracks.jpg
N76415 firewall cracks.jpg (62.52 KiB) Viewed 1197 times
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

I cut out the cracked section.
Attachments
N76415 firewall cracks removed.jpg
N76415 firewall cracks removed.jpg (66.95 KiB) Viewed 1196 times
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

I added a patch to cover the damaged section. Also added a couple of spherical "eyeball" fittings to support the penetrations of the other cables (mixture, throttle, oil temp, tach).
Attachments
N76415 firewall patch and cable fittings.jpg
N76415 firewall patch and cable fittings.jpg (79.64 KiB) Viewed 1195 times
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

Here's a close-up of the spherical cable fittings These are made by DoubleTee. I had these custom drilled to support two pass-throughs each. I highly recommend these.
https://www.firewallfittings.com/product/ttp-s-custom/
Attachments
N76415 firewall cable fittings.jpg
N76415 firewall cable fittings.jpg (56.14 KiB) Viewed 1195 times
Last edited by 8475 on Tue Sep 24, 2024 11:39 am, edited 1 time in total.
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

Here's a picture of the finished installation. Really pleased with how this turned out.
Attachments
N76415 firewall cracks patched.jpg
N76415 firewall cracks patched.jpg (116.55 KiB) Viewed 1195 times
User avatar
6643
Posts: 2456
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: Firewall crack repair

Post by 6643 »

Sweet!
6183
Posts: 353
Joined: Tue May 01, 2018 7:00 am
Name: Mike Smith
Location: Florida
Aircraft Type: 140A (2) 1949 & 1950
Occupation-Interests: Retired aerial power line patrol pilot for Gulf Power Co. CFIA, CFII, MEI
120-140 Assoc. Florida Rep. N9633A & N9688A
Contact:

Re: Firewall crack repair

Post by 6183 »

6643 wrote: Tue Sep 24, 2024 3:24 pmSweet!
Yup, I agree!
Post Reply