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Lower door sills cracked

Posted: Mon Jan 22, 2024 8:29 am
by air2jjs
So, this C140 Youth project is full of surprises.
As we go through the airframe, the squawk list continues to grow. We found both lower door sills cracked. Proximity is slightly aft but over the main gear attach. Maybe hard landing? Anyway, researching new parts with Univair as they have them listed. Notification of not in stock. My choices are to make a “nested” repair per AC 43.13 or fab a new part. Yes, I’m the A&P/IA on the project.

Re: Lower door sills cracked

Posted: Mon Jan 22, 2024 8:34 am
by 6643
A picture is worth 1000 words...

How to post photos

Re: Lower door sills cracked

Posted: Mon Jan 22, 2024 8:53 pm
by 6183
Jim,

You might take a look at this page.
http://www.stevedold.com/aviation/c140/ ... /index.htm

Steve Dold who use to be in the Association some time ago posted a good slideshow of making repairs to lower door post cracks. Haven't heard from Steve in quite some time, but his pictures are a great help!

Re: Lower door sills cracked

Posted: Mon Jan 22, 2024 11:22 pm
by 4004
Jim, IIRC David Lowe has an approved procedure for repairing these, possibly this will trigger Mike or John C memory.

Re: Lower door sills cracked

Posted: Tue Jan 23, 2024 5:41 am
by 6183
4004 wrote: Mon Jan 22, 2024 11:22 pm Jim, IIRC David Lowe has an approved procedure for repairing these, possibly this will trigger Mike or John C memory.
Yes, thanks for mentioning that info.

Re: Lower door sills cracked

Posted: Wed Jan 24, 2024 1:42 pm
by air2jjs
I’m working on adding a picture,,, but it’s saying the file is too large. Working on reducing.

Re: Lower door sills cracked

Posted: Wed Jan 24, 2024 1:54 pm
by air2jjs
Image Hopefully, this is clear on the location.