Firewall crack repair

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8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
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Firewall crack repair

Post by 8475 »

I noted that my firewall was cracking at the starter cable pass-through.
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N76415 firewall cracks.jpg
N76415 firewall cracks.jpg (62.52 KiB) Viewed 1250 times
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

I cut out the cracked section.
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N76415 firewall cracks removed.jpg
N76415 firewall cracks removed.jpg (66.95 KiB) Viewed 1249 times
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

I added a patch to cover the damaged section. Also added a couple of spherical "eyeball" fittings to support the penetrations of the other cables (mixture, throttle, oil temp, tach).
Attachments
N76415 firewall patch and cable fittings.jpg
N76415 firewall patch and cable fittings.jpg (79.64 KiB) Viewed 1248 times
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

Here's a close-up of the spherical cable fittings These are made by DoubleTee. I had these custom drilled to support two pass-throughs each. I highly recommend these.
https://www.firewallfittings.com/product/ttp-s-custom/
Attachments
N76415 firewall cable fittings.jpg
N76415 firewall cable fittings.jpg (56.14 KiB) Viewed 1248 times
Last edited by 8475 on Tue Sep 24, 2024 11:39 am, edited 1 time in total.
8475
Posts: 63
Joined: Sun May 26, 2019 11:38 am
Name: Dave Sprinkle
Location: SF Bay
Aircraft Type: 140
Occupation-Interests: Engineer
Contact:

Re: Firewall crack repair

Post by 8475 »

Here's a picture of the finished installation. Really pleased with how this turned out.
Attachments
N76415 firewall cracks patched.jpg
N76415 firewall cracks patched.jpg (116.55 KiB) Viewed 1248 times
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6643
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Location: KLCI, NH
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Re: Firewall crack repair

Post by 6643 »

Sweet!
6183
Posts: 354
Joined: Tue May 01, 2018 7:00 am
Name: Mike Smith
Location: Florida
Aircraft Type: 140A (2) 1949 & 1950
Occupation-Interests: Retired aerial power line patrol pilot for Gulf Power Co. CFIA, CFII, MEI
120-140 Assoc. Florida Rep. N9633A & N9688A
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Re: Firewall crack repair

Post by 6183 »

6643 wrote: Tue Sep 24, 2024 3:24 pmSweet!
Yup, I agree!
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