My 1946 120 Resto project N77220

Selected posts from old maintenance forum
Post Reply
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Thu Jul 04, 2013 10:25 am

Back to the firewall covering install. It is the Airtex "Flint" foam backed carpeting.

Wife Karen helped me with the firewall install, We first rough cut the carpeting material per an outline or pattern that Lorraine Morris had traced right onto the carpet material. Then made a cadboard pattern from it, that we held in place on the inside while we marked all of our exact hole locations from the outside. Then used that cardboard pattern to finalize the carpet cutting. We left the lower edge long and final trimmed down to the rudder bar shields after the main piece was glued in.

The hard part was holding the carpet to the firewall in the vertical to start gluing it in, not enough hands! So we used some 1/4" bolts with large fender washers through several of the holes, to hold the carpet in place, then we started at the top and glued it in sections. We're having a good time figuring things out as we go, I've never done any of this so each part of this resto is a new challenge. If it's not perfect in spots, at least I did it myself, which is really the goal of this entire project.

So with the firewall carpet now in place, we can continue the assembly under the panel and running cables through the firewall, and ti install the pedal assy install, etc!

Firewall carpet in place
Firewall carpet in place
dscn3130_425.jpg (175.7 KiB) Viewed 6838 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Thu Jul 04, 2013 10:36 am

Finally, the rudder pedal re-install! I've had the pedal assy rebuilt for months, but it would have been in the way for other work if I had reinstalled it beforehand.

If you haven't had the pleasure of installing the 10-32 nuts on the rudder bar clamps, you owe it to yourself to give it a try. Be sure no children are around.

Starting to look like an airplane cockpit again!

Some airplane activity coming up this week. Today on the 4th there's an airshow in Battle Creek, Mi which is very nearby to us, sans the military air show this year, and on Saturday there's a steak fly-in at Watervliet Mi. airport (40C) that we'll drive to. http://www.eaa585.org/Calendar.aspx

Pedal assy
Pedal assy
dscn3141_158.jpg (173.63 KiB) Viewed 6837 times
Other side
Other side
dscn3142_136.jpg (170.55 KiB) Viewed 6837 times
3rd view
3rd view
dscn3143_129.jpg (175.47 KiB) Viewed 6837 times
More Airtex carpeting for the floor and over the rudder bar shields. Might put some on the rear baggage floor too.
More Airtex carpeting for the floor and over the rudder bar shields. Might put some on the rear baggage floor too.
dscn3146_303.jpg (58.8 KiB) Viewed 6837 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Aerowerk » Thu Jul 04, 2013 10:53 am

Looks good. I am a huge fan of nutplates to mount the rudders.
Bryan

hangarbum » Thu Jul 04, 2013 4:25 pm

Andy,
Looking great! You and Karen are doing a fantastic job. Once I shed the 'crud bug' that attacked me, I'll check with you about another quick visit.
In regard to using Acrylic window material, keep in mind that it is also available in "scratch resistant". I used it in past homebuilt projects and noticed a significant difference between it and the standard. I purchased mine from Total Plastics Inc. there in Kalamazoo. I believe they got it from their warehouse in Grand Rapids.
Keep up the good work.
Think CAVU
Phil
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Mon Jul 15, 2013 12:22 pm

A little interior work this week. Gluing carpet to the tunnel and rudder bar shields. Will trim after the glue sets abit.

Oshkosh is coming up, planning to drive there with a pop-up for a few days. Hopefully Lorraine from Taildragger will have my seat cushions, seat back, and lower front L/R panels ready to pickup from her there!

Will make new upper door jamb trim panels. The original were a brown vinyl glued to a backing and screwed into place. I used a heat gun to remove the vinyl pieces and will use the backing as a pattern to make new, and will buy some Airtex vinyl to remake them.

Rudder bar shields being carpeted
Rudder bar shields being carpeted
imag1269_117.jpg (127.17 KiB) Viewed 6836 times
Tunnel with carpet glued on
Tunnel with carpet glued on
imag1271_898.jpg (110.46 KiB) Viewed 6836 times
Upper door jamb original trim. Top one in view is still assembled. Pretty warped after sitting many years!
Upper door jamb original trim. Top one in view is still assembled. Pretty warped after sitting many years!
imag1267_137.jpg (121.24 KiB) Viewed 6836 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Sun Jul 28, 2013 12:42 pm

Took a week off for some vacationing in Colorado. Drove up Pikes Peak and Rocky Mtn. Nat'l park. Looks like some beautiful flying opportunities there.

Back to work on some of the interior. Made new backing pieces for the upper door Jamb trim, will glue Airtex vinyl onto these.

And finished trimming the rudder bar shields and tunnel carpet.

Upper door jamb backing pieces
Upper door jamb backing pieces
imag1371_737.jpg (45.7 KiB) Viewed 6836 times
Tunnel carpeted and trimmed
Tunnel carpeted and trimmed
imag1372_115.jpg (55.22 KiB) Viewed 6836 times
Rudder bar shields carpeted and trimmed
Rudder bar shields carpeted and trimmed
imag1373_197.jpg (59.34 KiB) Viewed 6836 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Sun Jul 28, 2013 12:58 pm

On to landing gear disassembly. Am removing the old Goodyear brakes, I have a set of Parker Clevelend brake conversions coming (I work for a division of Parker). All fasteners came off very easily.

Will remove the extenders, after much reading about them. My considerations in finality were about ground handling with them installed, and that they put adverse torsion into the gear box. I will learn to fly this plane without them.

Off to Oshkosh this week, will make the Thursday dinner and looking forward to meeting up with org members!

As removed
As removed
100_3084_119.jpg (183.4 KiB) Viewed 6836 times
Disassembled, ready to clean up and re-paint
Disassembled, ready to clean up and re-paint
20130725_222350_191.jpg (60.44 KiB) Viewed 6836 times
Galaxy 4 Panorama of the shop. New phone goofing around
Galaxy 4 Panorama of the shop. New phone goofing around
20130725_222642_177.jpg (31.06 KiB) Viewed 6836 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Sun Aug 18, 2013 9:43 am

Made the trip to Oshkosh, had a great time and attended the 120/140 dinner there. Also some great forums. Picked up the seat back, cushions and front side panels from Lorraine Morris (Taildragger aviation) while there. Top quality stuff. They brought a 140 to the show that won a Lindy.

Taildraggers award winning 140
Taildraggers award winning 140
20130801_130603_127.jpg (128.72 KiB) Viewed 6836 times
top view
top view
20130804_191705_103.jpg (55.17 KiB) Viewed 6836 times
New Seats
New Seats
20130804_191650_717.jpg (75.72 KiB) Viewed 6836 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Sun Aug 18, 2013 9:54 am

Another adventure for this restoration! An 0-200 engine rebuilt, 0 SMOH. Owner decided not to finish a 140 project near Gainesville, so we headed off to buy this rebuilt engine with new cyls, mags, starter, alternator, prop, mount and many Misc. parts. This will put the project ahead of schedule.

At the far end of X60 to pick up the 0-200
At the far end of X60 to pick up the 0-200
dscn3483_172.jpg (190.12 KiB) Viewed 6836 times
Loaded in the truck on a thick mattress pad, strapped on 4 sides. Rode there perfectly for 1100 miles back home
Loaded in the truck on a thick mattress pad, strapped on 4 sides. Rode there perfectly for 1100 miles back home
20130811_073210_797.jpg (211.53 KiB) Viewed 6836 times
Awaiting installation!
Awaiting installation!
20130815_215033_102.jpg (73.97 KiB) Viewed 6836 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Sun Aug 18, 2013 10:01 am

Refurbishing the doors. Painted the original door panels with Vinyl paint. Even got a new key made at a locksmith's for the original door locks. New glass, fasteners and seals. Ready to install.

door
door
dscn3508_724.jpg (145.34 KiB) Viewed 6834 times
Interior as found
Interior as found
100_2995_142.jpg (38.96 KiB) Viewed 6834 times
User avatar
6643
Posts: 2444
Joined: Tue May 01, 2018 7:00 am
Name: John C
Location: KLCI, NH
Aircraft Type: 1946 C140/C90
Occupation-Interests: A&P, semi-retired
Contact:

Re: My 1946 120 Resto project N77220

Post by 6643 »

Kazoo120 » Sun Aug 18, 2013 10:04 am

Gear legs cleaned up and primed. Will paint them "Gull Gray", whatever that color is.

before:
before:
100_3084_119.jpg (183.4 KiB) Viewed 6834 times
cleaned and primed
cleaned and primed
dscn3510_470.jpg (202.47 KiB) Viewed 6834 times
Post Reply